Safety Requirements in the Food Production Industry

Anyone working with food uses shirt protection and other safety items to help contain the mess and prevent the contamination of food. Those working in food production plants have even more stringent rules. In addition to a disposable shirt and other protective clothing, employees of these plants often wear total body protection that is designed specifically for their jobs including items such as hearing protection and chain mail.

Disposable Shirt Protection And Protective Clothing

Wearing items such as disposable shirt protection and other protective garments has two important purposes in the food production industry. First, it prevents hair, lint, and any other things that may be on your clothes from getting into the food. Disposable shirt protection also keeps the food from getting onto your clothing. This prevents you from taking the food remnants home with you. They also help prevent remnants from one food accidentally falling onto surfaces outside of the work area.

Hair And Head Covering

Anytime you work with food that someone else will purchase or that will be consumed by someone else, you need to have your head and hair covered. At the very least, workers need to wear mesh or disposable paper-like hairnets. In food production plants, they may also have to wear protection such as hardhats that will keep them safe if some of the food would fall off upper conveyor belts.

Chainmail

In a meat or vegetable processing plant that requires the use of knives, workers are required to wear added safety equipment that helps prevents cuts and other injuries. Commonly referred to as chainmail, these are a metal mesh-like covering that goes over their body. It prevents the knife blade from making contact with the worker’s skin. In many cases, workers may also wear metal gloves over their regular gloves.

Gloves

Anytime you work with food, you should wear a disposable glove such as plastic or latex to prevent contaminating the food you are working with and spreading it to other edible items and preparation surfaces. In manufacturing plants, gloves are worn at all times and switched any time you move from one food item to another and several times throughout the day.

Shoes

The proper footwear is an important safety precaution in any job that involves food. In sensitive areas such as hospitals and manufacturing, workers may have to wear shoe covers or have a special pair of footwear that is used only in that area. The one constant is that the shoes cover your entire foot. This provides your feet with added protection if you should drop a knife or spill a hot liquid.

Hearing Protection

Food production plants use various pieces of industrial machinery to make the work easier and more efficient. Unfortunately, these machines also greatly increase the amount of noise within the building. This requires earplugs or earmuffs to protect your hearing.

The primary concern of any business in the food industry is the safety for the worker and for the customers consuming the products. Disposable shirt protection and other items are only part of achieving this goal. Proper education along with quality safety gear is the secret to ensuring everyone stays safe.

Understanding The Role Of Packaging In The Food Industry

For businesses involved in the manufacturing and retail of food products, the packaging is more than just a pretty container to attract the attention of buyers. It is a vital part of the product and as such, it could make or break any product launch. Unfortunately, this fact is lost on many retailers and manufacturers. The result: domestic food and beverage recalls have tripled since 1999. That is a staggering fact that should make any food-related business think more of their product’s packaging.

It is not a secret that the packaging of food and beverage greatly influences the experience of consumers with your product. For instance, does it take plenty of struggling for the consumer just to get to the product? One might think that it could be a minor hassle for consumers but this little inconvenience could turn them off from your product. It is therefore important that you understand the role of packaging in the food industry.

First of all, it’s most important job is to protect the product. You want your product to reach your clientele in one piece. This means that the container should stand the common stresses the package is subjected to during handling and transport of the products from the point of production to retail shelves.

Aside from protecting the product, it is important that food containers be safe. This means that it should be designed to avoid product recalls due to contamination and other health hazards. The materials used for the container should therefore be safe. Rigorous testing should be done to make sure that it would not contaminate or jeopardize the safety of the products for human consumption.

Another thing that a product container should achieve is to keep products fresh. Some food products are meant to be consumed in their freshest state. The package should keep products’ appearance in the best possible way. The quality of the food product should also be maintained.

The fourth role is for branding purposes. The packaging should be designed with a concrete plan behind it. This means that you should have clear identity for your brand that you want to project. Would you go for convenience? What about appeal? The things is, no matter what you choose, you have to make sure that the packaging should be true to all its other roles.

The food industry is a competitive one especially today when products meant to be consumed on the go are becoming very popular and any business should make it a priority to maximize the branding potential of product packaging.

Food Product Development and Beverage Development Aspects

In the development or manufacturing of a new commercial product a lot of effort is needed. It is necessary to put in a lot of new ideas and thought. Plenty of planning is needed in the development of a new product. This is same in the case of food product development or beverage development. A company’s success or failure always depends on the kind of products it introduces into the market. It is necessary to have a lot of innovative ideas.

In the case of food product development like any other product development it is necessary to take into consideration the present trends in the market and plan the products according to it.it is a continuous process. As the trends and requirements in the market change day by day it is necessary to make new products according to the changing needs. In the case of food the factor of market is really important like any other product. Another important stage after the development of a new idea is production. This stage is as important and challenging as developing the idea of a new product according to the needs of the market.

The present trend of the market is towards healthy foods. Most of the food product development companies now concentrate on the production of healthy food. There is thus an increasing competition in the production of processed food. These days fast foods are considered to be the greatest villain. Certain changes have been made in the development of fast food products in order to make it healthy.

The cheese that is used in food stuffs like burgers made use of salt or other sodium compounds in order to enhance taste traditionally. So the new research on this suggests the use of a cheese substitute which contains very less amount of sodium substitutes. This new technique in the field of development of food products has brought in a tremendous change.

A proper planning and the awareness about the niche products is essential even in the case of beverage development. To exist in the market new changes have to be made in beverage products as per the requirements of the people. As in the field of food products development companies a proper planning in the identification and construction of the product the stage of production is also important. It is not only the kind of beverage but the way of production and the type of bottle and carton in which it needs to be supplied is equally important. Beverage development experts help out a lot in this process.

All through the production whether it is in the case of food production or beverage production it is important to ensure that the product satisfies the expectations of the people and is unconquerable in its quality. New fields of education have been opened in the field of food product development and beverage development. This has become a promising career but involves a lot of aspects. Those who specialize in this field need to be aware of each and every stage of production.

Tips for Food Product Development

A significant number of companies around the globe are not actively developing any new food products. Whereas, many companies those are engaged in new food product development, do not explicitly involve the consumers in their market research. This article lists out some innovations in the field of food product development which can be adopted by various companies to both enrich the food quality and thus increase their business.

The basic segment of manufacturing food products depends on how well you pack your product. Some of the innovations that can be adopted in food packaging are:

  • New packaging that can be used both in microwave and oven and thus increases versatility.
  • New packaging materials to be used to improve product shelf-life, quality and freshness.
  • Different packaging that helps in presenting the food product in different and new ways. This can be done by creating new graphic designs and packaging shapes for your product.
  • Packaging patterns that can increase the ease of use. For instance, milk cartons that are opened easily.

However, whatever be the packaging strategy, the major factor in food product development is the food stuff itself. The same is the case with beverage development. To create development in that area one needs to bring new ethnic concepts and has to start producing organic and health foods. Addition of vitamins, bacterial cultures and minerals, i.e. fortification, will also help. Some other innovations that could help in food product development include:

  • Merging – this refers to the merging of 2 complimentary or similar flavors, for instance, some chocolates where white chocolate and milk are brought together. This can also mean bringing complimentary products together, for instance some of the Lunchable products where, ham, crackers and cheese are brought together in the same packaging.
  • Segmentation – this is where the manufacturer finds simple ways to allow customers to customize products to their personal needs. For instance the ‘salt-n-shake’ potato chips where a separate sachet of salt in provided so that the consumer gets the chance to decide the quantity of salt they want to apply to the chips. Another form of segmentation is the ‘multi-packs’ offer wherein the customer gets to use only a part of the product at one time depending on the number of servings required.
  • Composite materials – this can be interpreted as the concept of combining foods that are different properties into a single structure. This strategy is usually present in cereal bars, multi-vitamins, filled pasta, ‘bubble-and-squeak’ and several other products, especially the ones where the consumers are looking for ease of use.
  • Preliminary action – this is a very commonly applied principle for food product development. Some examples in this case would be de-seeded vegetables and pre-cooked meals.

Almost similar strategies should be adopted in beverage development. For instance, recognizing consumer needs in the market which can be filled by a new innovative beverage brand is one of the first step in the beverage development. Similarly, in order to maximize taste and the functionality of the new beverage brand, beverage formulation, which is a very intricate process should be done thoroughly allow enough time to go through every possible ingredient options.